ASTM A923-23 PDF
Standard Test Methods for Detecting Detrimental Intermetallic Phase in Duplex Austenitic/Ferritic Stainless Steels
Standard Test Methods for Detecting Detrimental Intermetallic Phase in Duplex Austenitic/Ferritic Stainless Steels
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 10
- Дата публикации:
- 15 мая 2023 г.
- Издание:
- A923
- ICS:
- 77.040.99
ABSTRACT These test methods cover the detection of detrimental intermetallic phase in duplex austenitic/ferritic stainless steel to the extent that toughness and corrosion resistance is affected significantly. These test methods will not necessarily detect losses of toughness or corrosion resistance attributable to other causes. Test method A-sodium hydroxide etch test, test method B-Charpy impact test, and test method C-ferric chloride corrosion test shall be made for classification of structures of duplex stainless steels. SCOPE 1.1 The purpose of these test methods is to allow detection of the presence of intermetallic phases in certain duplex stainless steels as listed in Table 1, Table 2, and Table 3 to the extent that toughness or corrosion resistance is affected significantly. These test methods will not necessarily detect losses of toughness or corrosion resistance attributable to other causes. Similar test methods for other duplex stainless steels are described in Test Method A1084, but the procedures described in this standard differ significantly from Test Methods A, B, and C in A1084. 1.2 Duplex (austenitic-ferritic) stainless steels are susceptible to the formation of intermetallic compounds during exposures in the temperature range from approximately 600 to 1750 °F (320 to 955 °C). The speed of these precipitation reactions is a function of composition and thermal or thermomechanical history of each individual piece. The presence of these phases is detrimental to toughness and corrosion resistance. 1.3 Correct heat treatment of duplex stainless steels can eliminate these detrimental phases. Rapid cooling of the product provides the maximum resistance to formation of detrimental phases by subsequent thermal exposures. 1.4 Compliance with the chemical and mechanical requirements for the applicable product specification does not necessarily indicate the absence of detrimental phases in the product. 1.5 These test methods include the following: 1.5.1 Test Method A—Sodium Hydroxide Etch Test for Classification of Etch Structures of Duplex Stainless Steels (Sections 3 – 7). 1.5.2 Test Method B—Charpy Impact Test for Classification of Structures of Duplex Stainless Steels (Sections 8 – 13). 1.5.3 Test Method C—Ferric Chloride Corrosion Test for Classification of Structures of Duplex Stainless Steels (Sections 14 – 20). 1.6 The presence of detrimental intermetallic phases is readily detected in all three tests, provided that a sample of appropriate location and orientation is selected. Because the occurrence of intermetallic phases is a function of temperature and cooling rate, it is essential that the tests be applied to the region of the material experiencing the conditions most likely to promote the formation of an intermetallic phase. In the case of common heat treatment, this region will be that which cooled most slowly. Except for rapidly cooled material, it may be necessary to sample from a location determined to be the most slowly cooled for the material piece to be characterized. 1.7 The tests do not determine the precise nature of the detrimental phase but rather the presence or absence of an intermetallic phase to the extent that it is detrimental to the toughness and corrosion resistance of the material. 1.8 Examples of the correlation of thermal exposures, the occurrence of intermetallic phases, and the degradation of toughness and corrosion resistance are given in Appendix X1 and Appendix X2. 1.9 The values stated in either inch-pound or SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.10 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.11 This internat...
Abstract
Overview
ASTM A923-23 is a widely recognized standard developed by ASTM International, detailing test methods for detecting detrimental intermetallic phases in duplex austenitic/ferritic stainless steels. The presence of intermetallic compounds in these steels can significantly reduce both toughness and corrosion resistance. Established procedures in this standard help manufacturers and users verify material suitability and quality for sensitive applications, particularly where mechanical performance and resistance to corrosion are critical. The standard outlines three key test methods-sodium hydroxide etch, Charpy impact, and ferric chloride corrosion tests-that are essential tools in the quality control and assurance processes for duplex stainless steels.
Key Topics
-
Detection of Intermetallic Phases Duplex stainless steels are prone to form intermetallic phases-such as sigma phase-when exposed to specific temperature ranges (approximately 600 to 1750 °F / 320 to 955 °C). The rate of phase precipitation depends on the steel’s composition and its thermal/mechanical history.
-
Test Methods in ASTM A923-23
- Sodium Hydroxide Etch Test (Test Method A): Used as a rapid screening method, this test helps identify unaffected structures and flag potential issues before more extensive testing.
- Charpy Impact Test (Test Method B): Assesses toughness and detects significant reductions due to the presence of intermetallic phases.
- Ferric Chloride Corrosion Test (Test Method C): Measures loss in corrosion resistance attributed to intermetallic precipitation under controlled laboratory conditions.
-
Sampling and Test Application Tests are performed on samples most likely to contain detrimental phases, typically those cooled most slowly after heat treatment. Selecting appropriate locations and orientations of samples is critical for accurate results.
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Heat Treatment Implications Proper heat treatment, particularly rapid cooling, is vital in preventing the formation of harmful intermetallic compounds in duplex stainless steels.
Applications
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Quality Control and Material Qualification Manufacturers utilize ASTM A923-23 to ensure that duplex stainless steel products meet stringent performance requirements for toughness and corrosion resistance. Passing these tests is vital for materials destined for demanding environments.
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Industrial Sectors Common industries relying on this standard include:
- Chemical processing
- Oil and gas
- Power generation
- Marine engineering
- Pulp and paper processing
-
Welded Structures and Castings The standard applies to both mill-produced and cast products, as well as welded structures, addressing the unique challenges in each product form.
-
Specification Compliance While compliance with product specifications does not guarantee the absence of detrimental phases, ASTM A923-23 provides the accepted methods to evaluate and demonstrate material quality beyond basic chemical and mechanical criteria.
Related Standards
- ASTM A1084: Methods for detecting detrimental phases in lean duplex austenitic/ferritic stainless steels.
- ASTM A370: Mechanical testing methods for steel products, referenced for the Charpy impact test procedures.
- ASTM G48: Test methods for pitting and crevice corrosion resistance using ferric chloride solution.
Using ASTM A923-23 ensures the delivery of duplex stainless steel components with optimal toughness and corrosion resistance by providing reliable methods for the detection of harmful intermetallic phases, making it essential for industries with demanding performance and safety requirements.
Технические детали
- Технический комитет
- A01 - Steel, Stainless Steel and Related Alloys
- SKU
- ASTM A923-23
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