ASTM D3483-14(2022) PDF
Standard Test Methods for Accumulated Deposition in a Steam Generator Tube
Standard Test Methods for Accumulated Deposition in a Steam Generator Tube
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 7
- Дата публикации:
- 1 ноября 2022 г.
- Издание:
- D3483
- ICS:
- 27.040
SIGNIFICANCE AND USE 4.1 The weight per unit area measurement is an indication of the relative cleanliness or dirtiness of the boiler. It is used to determine the effectiveness of the boiler chemical treatment program and to determine the need for chemically cleaning the boiler systems. Allowing the internal deposition to accumulate unchecked will likely lead to boiler tube failures by mechanisms of under deposit corrosion and tube metal overheating. SCOPE 1.1 These test methods cover the determination of the weight per unit area of waterside deposits on heat-transfer surfaces of steam generator tubes. The following test methods are included: Sections Test Method A—Mechanical removal by scraper or vibrating tool-removed deposit weight method 7 to 16 Test Method B—Chemical removal by solvent-tube weight loss method 17 to 27 Test Method C—Mechanical removal by glass-bead blasting-tube weight loss method 28 to 37 1.2 Test Method A is a procedure generally applicable to deposits ranging from 1 to 100 g/ft2. The precision was determined in the collaborative study over the range of 16 to 76 g/ft2. This procedure allows the discretionary selection of the area on the tube to be sampled. The removed deposit allows for further chemical analysis. 1.3 Test Method B is a procedure generally applicable to deposits ranging from 1 to 100 g/ft2. The precision was determined in a collaborative study over the range of 28 to 73 g/ft2. The procedure averages out the heavier and lighter deposited areas. The solvent solution produced allows for further chemical analysis. 1.4 Test Method C is a procedure generally applicable to deposits ranging from 1 to 100 g/ft2. The precision was determined in a collaborative study over the range of 17 to 88 g/ft2. The procedure averages out the heavier and lighter deposited areas. The removed deposit does not allow for further chemical analysis. 1.5 These test methods have been generally evaluated on the types of waterside deposits generally found on heat-transfer surfaces of steam generator tubes. It is the user’s responsibility to ensure the validity of these test methods for other types of deposits or high temperature scale. 1.6 These methods are sometimes used for accumulated deposition in rifled steam generator tubes. Experience has shown that there is a significant difference in the deposition in the grooves and on the lands on some rifled steam generator tubes. The grooves have been shown to hold more deposit. Test Method B and Test Method C will average out this difference. In Method A the choice exists, either to choose to remove the deposition from the groove if it is visually determined to be more heavily deposited, or to remove equally over the grooves and lands. It is important that it be understood what choices were made and that the report reflect the choices made when using Test Method A on rifled steam generator tubes. 1.7 There are some steam generator tubes where it is apparent that half of the tube is exposed to the flame from the external appearance, this side is typically called the fireside or hot side. The other half of the tube is not exposed to the flame from the external appearance is typically called the casing side or cold side. These test methods also require that the tube be split in half, so the tube is generally split along these lines. On these tubes it is generally found that more internal deposition exists on the fireside or hot side. Some users of these methods will determine the deposition only on side where it appears visually that more deposition exists. Some users will determine the deposition on both sides and report the results separately and some will average the two results. It is important that the user of the data be aware of the choices made and that the report of the results be specific. 1.8 The values stated in either SI or inch-pound units are to be regarded as the standard. The values given in pa...
Abstract
Overview
ASTM D3483-14(2022): Standard Test Methods for Accumulated Deposition in a Steam Generator Tube provides widely recognized procedures for determining the mass of waterside deposits on the heat-transfer surfaces of steam generator tubes. Maintaining steam generator cleanliness is essential in industrial and power generation boilers to avoid operational inefficiency, corrosion, and costly tube failures. The standard describes three definitive test methods-mechanical and chemical-for accurately quantifying accumulated deposits, offering reliable guidance for boiler maintenance and chemical treatment program evaluation.
Key Topics
-
Purpose and Importance:
- The weight per unit area of deposits indicates the cleanliness of a boiler system.
- Excessive internal deposition can result in under-deposit corrosion, overheating, and eventual steam generator tube failure.
- Accurate measurement helps in assessing the effectiveness of boiler chemical treatment programs and determining when chemical cleaning or maintenance is needed.
-
Test Methods:
- Test Method A: Mechanical Removal by Scraper or Vibrating Tool
- Applicable for deposits ranging from 1 to 100 g/ft².
- Allows targeted area sampling with removed deposit available for further chemical analysis.
- Test Method B: Chemical Removal by Solvent (Tube Weight Loss Method)
- Suitable for deposits from 1 to 100 g/ft².
- Provides an averaged result over the tested area. The solvent solution can be analyzed chemically.
- Test Method C: Mechanical Removal by Glass-Bead Blasting (Tube Weight Loss Method)
- Also covers the 1 to 100 g/ft² range.
- Averages deposition across the surface. The deposit is not retained for further analysis.
- Test Method A: Mechanical Removal by Scraper or Vibrating Tool
-
Sampling Considerations:
- Tube sections should be selected from areas of high heat transfer or suspected impaired water circulation, as these typically accumulate the heaviest deposits.
- Rifled tubes and differences between hot (fireside) and cold (casing side) surfaces require special reporting of sampling choices.
-
Reporting Requirements:
- Results are reported as grams per unit area (g/ft²).
- The methodology, sampled areas, and any discretionary choices must be clearly specified to ensure data validity.
Applications
- Boiler Tube Maintenance:
- Regular deposit assessment is critical for preventing failure in steam generators used in power plants and industrial processes.
- Data obtained informs decisions on boiler cleaning schedules and the adjustment of water treatment regimes.
- Quality Control and Safety:
- Adhering to these standard methods ensures reliable deposit measurements, supporting safe, efficient long-term boiler operation.
- Applies to both conventional and rifled tube designs, as well as to both hot and cold sides of generator tubes.
- Regulatory and Compliance:
- Use of this ASTM standard helps facilities demonstrate compliance with industry maintenance, operational safety, and water quality management requirements.
Related Standards
- ASTM D887 – Practices for Sampling Water-Formed Deposits.
- ASTM D1129 – Terminology Relating to Water.
- ASTM D1193 – Specification for Reagent Water.
- ASTM D2777 – Practice for Determination of Precision and Bias of Applicable Test Methods of Committee D19 on Water.
- ASTM G1 – Practice for Preparing, Cleaning, and Evaluating Corrosion Test Specimens.
- NACE TM0199-99 – Standard Test Method for Measuring Deposit Mass Loading for Boiler Tubes by Glass-Bead Blasting.
- NACE International Publication 7H100 – Evaluation of Boiler Tube Deposit Mass Loading Methodology.
By implementing ASTM D3483-14(2022), organizations can consistently assess boiler tube deposits, optimize maintenance planning, and enhance the operational safety and longevity of steam generation systems. This standard is essential for power generation and industrial facilities focused on efficiency, reliability, and regulatory compliance.
Технические детали
- Технический комитет
- D19 - Water
- SKU
- ASTM D3483-14(2022)
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