ASTM E3259-22 PDF
Standard Practice for Process to Remove Retroviruses by Small Virus Retentive Filters
Standard Practice for Process to Remove Retroviruses by Small Virus Retentive Filters
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 4
- Дата публикации:
- 1 ноября 2022 г.
- Издание:
- E3259
- ICS:
- 13.040.99
SIGNIFICANCE AND USE 3.1 Mammalian cell lines are widely used in the production of biological therapeutics, such as monoclonal antibodies and other recombinant proteins. Some of these cell lines, like rodent cell lines, are known to contain genes encoding endogenous retroviral-like particles or produce endogenous retrovirus, but there is no evidence of an association between rodent retrovirus and disease in humans. Adventitious viruses can be introduced into a drug substance manufacturing process from other sources, and contamination of human therapeutics is a safety concern (3). 3.2 Virus filtration, an orthogonal technology in a virus clearance platform to such steps as low pH or surfactant inactivation, has traditionally been accepted as a robust method for virus clearance when well designed. Size exclusion has been shown to be the primary mechanism of virus removal by virus retentive filtration, that is, larger viruses are more easily retained than smaller viruses such as parvoviruses (4, 5). Large virus retention has also been shown to be insensitive to process fluid characteristics such as protein type, protein concentration, pH, and ionic strength (4, 6, 7, 8, 9, 10). In contrast, for small viruses, aspects like flow pausing and/or flux decay can impact clearance (4, 6, 11). 3.3 Large virus retentive filters, or retrovirus filters, are tested for removal of larger enveloped viruses like retrovirus or MuLV (80 nm to 100 nm) and have undetectable levels of the large bacteriophage PR772 (64 nm to 82 nm) (1). Small virus retentive filters, or parvovirus filters, are designed to remove parvovirus, like MMV (18 nm to 26 nm) (1). Since size exclusion has been demonstrated as the mechanism of virus retention, retroviruses, which are three to four times larger than parvoviruses, should be large enough to be completely retained, with undetectable levels of retrovirus in the filtrate, by all small virus retentive filters designed to remove parvovirus. 3.4 Numerous published studies... SCOPE 1.1 This practice assures 6.0 log10 removal of retrovirus (for example, MuLV). 1.2 This practice is applicable to monoclonal antibody (mAb), immunoglobulin G (IgG) fusion proteins, recombinant proteins, or other proteins produced using mammalian cell lines (for example, Chinese hamster ovary (CHO), murine hybridomas, murine myelomas, or human embryonic kidney (HEK) 293). 1.3 The step is performed on cell-free intermediates. 1.4 The log removal claim for retrovirus by small virus retentive filters can be used in conjunction with other clearance unit operations (for example, low pH inactivation, or inactivation of virus by surfactant) to assure sufficient total process clearance of potential virus contaminants, which would be supportive of early phase (clinical phase 1 or phase 2a trials) regulatory filings. 1.5 Retrovirus removal claim by filtration is limited to small virus retentive filters, as defined in the PDA Technical Report Virus Filtration (1)2 in the context of this standard. 1.6 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Abstract
Overview
ASTM E3259-22: Standard Practice for Process to Remove Retroviruses by Small Virus Retentive Filters establishes a validated approach for the robust removal of retroviruses, such as murine leukemia virus (MuLV), from biologics produced using mammalian cell lines. This standard is particularly critical for ensuring the viral safety of monoclonal antibodies (mAbs), IgG fusion proteins, and other recombinant proteins manufactured in cell culture systems. By focusing on modular virus clearance through filtration, ASTM E3259-22 supports regulatory filings and the safe development of therapeutic proteins.
Key Topics
- Retrovirus Removal: The standard ensures a minimum 6.0 log10 reduction for retroviruses, demonstrating an effective approach for viral safety.
- Small Virus Retentive Filters: These filters, also known as parvovirus filters, are validated to retain both small parvoviruses (18-26 nm) and large enveloped retroviruses (80-110 nm), providing confidence in the removal of endogenous and adventitious viral contaminants.
- Process Applicability: Intended for use with proteins produced in mammalian cell lines, including Chinese hamster ovary (CHO), murine hybridomas, murine myelomas, and human embryonic kidney (HEK 293) cells.
- Orthogonal Virus Clearance: Virus filtration is part of a multi-step, orthogonal virus clearance platform that may also include low-pH inactivation and surfactant treatment to assure comprehensive viral safety.
Applications
ASTM E3259-22 is highly relevant to the biopharmaceutical industry and supports:
- Biologic Drug Manufacturing: Ensuring that therapeutic products derived from mammalian cell cultures, such as monoclonal antibodies and recombinant proteins, are free from retroviral contamination.
- Early-Phase Clinical Development: The standard supports modular validation for viral filtration, providing data suitable for regulatory submissions during clinical phase 1 or phase 2a trials.
- Quality Assurance in Protein Purification: The practice outlines using small virus retentive filters on cell-free intermediates, contributing to validated viral clearance at specific process steps.
- Regulatory Compliance: Implementation of this standard demonstrates adherence to internationally recognized viral safety principles, aligning with global regulatory expectations for biologics manufacturing.
Related Standards
For a comprehensive viral safety strategy in biopharmaceutical production, the following related standards and guidance documents are often referenced alongside ASTM E3259-22:
- PDA Technical Report No. 41 (TR 41): Guidance on virus filtration, including the definition and performance characteristics of virus retentive filters.
- ICH Q5A: International Conference on Harmonization guidance for viral safety evaluation of biotechnology products derived from cell lines.
- PDA Standard 04-2021: Phage retention nomenclature and rating system for small- and large-virus retentive filters.
Practical Value
ASTM E3259-22 serves as a vital reference for process development specialists, quality assurance professionals, and regulatory affairs teams in the biopharmaceutical sector. By following this standard, manufacturers are equipped to:
- Achieve reproducible and validated retrovirus clearance.
- Provide documented evidence of viral safety and process robustness in regulatory submissions.
- Integrate virus filtration as part of a broader, multi-unit operation for viral risk mitigation.
Adhering to ASTM E3259-22 helps ensure that biotherapeutic drug products meet the highest standards for viral safety, supporting patient health and regulatory approval. Implementing small virus retentive filtration according to this standard is a recognized best practice in modern biopharma manufacturing.
Технические детали
- Технический комитет
- E55 - Manufacture of Pharmaceutical and Biopharmaceutical Products
- SKU
- ASTM E3259-22
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