ASTM E3397-23 PDF

SIGNIFICANCE AND USE 4.1 IEM Applications and Capabilities—IEM has been successfully applied to a wide range of NDT applications in the manufacture, maintenance, and repair of metallic and non-metallic parts. Examples of anomalies detected are discussed in 1.1 and 6.2. IEM has been proven to provide fast, cost-effective, and accurate NDT solutions in nearly all manufacturing, maintenance, or repair modalities. Examples of the successful application focuses include, but are not limited to: sintered powder metals, castings, forgings, stampings, ceramics, glass, wood, weldments, heat treatment, composites, additive manufacturing, machined products, and brazed products. 4.2 General Approach and Equipment Requirements for IEM: 4.2.1 IEM systems are comprised of hardware and software capable of inducing vibrations, recording the component response to the induced vibrations, and executing analysis of the data collected. 4.2.2 Hardware Requirements—Examples of a tabletop impact excitation system and a production-grade drop excitation system are shown in Fig. 1 and Fig. 2, respectively. IEM systems include: an excitation device (for example, modal hammer / impact device / dropping system) providing an impulse excitation to the object, a vibration detector (for example., microphone), a signal amplifier, an Analog-to-Digital Converter (ADC), an embedded logic, and a data User Interface (UI). Tested parts can typically be on any surface type, but they can also be supported (for example, foam support, held with an elastic) in consideration of possible damping influences. The following schematics show the basic parts for an impact excitation approach (Fig. 3) and a drop excitation approach (Fig. 4). FIG. 1 IEM Tabletop Testing System Using a Non-Instrumented Impactor FIG. 2 Production-Grade Drop Excitation System FIG. 3 Schematic of Impact Excitation Approach FIG. 4 Schematic of Drop Excitation Approach 4.3 Constraints and Limitations: 4.3.1 IEM needs a change in structural i... SCOPE 1.1 This practice covers a general procedure for using the Impulse Excitation Method (IEM) to facilitate natural frequency measurement and detection of defects and material variations in metallic and non-metallic parts. This test method is also known as Impulse Excitation Technique (IET), Acoustic Resonance Testing (ART), ping testing, tap testing, and other names. IEM is listed as a Resonance Ultrasound Spectroscopy (RUS) method. The method applies an impulse load to excite and then record resonance frequencies of a part. These recorded resonance frequencies are compared to a reference population or within subgroups/families of examples of the same part, or modeled frequencies, or both. 1.2 Absolute frequency shifting, resonance damping, and resonance pattern differences can be used to distinguish acceptable parts from parts with material differences and defects. These defects and material differences include, cracks, voids, porosity, material elastic property differences, and residual stress. IEM can be applied to parts made with manufacturing processes including, but not limited to, powdered metal sintering, casting, forging, machining, composite layup, and additive manufacturing (AM). 1.3 This practice is intended for use with instruments capable of exciting, measuring, recording, and analyzing multiple whole body, mechanical vibration resonance frequencies in acoustic or ultrasonic frequency ranges, or both. This practice does not provide inspection acceptance criteria for parts. However, it does discuss the processes for establishing acceptance criteria specific to impulse testing. These criteria include frequency acceptability windows for absolute frequency shifting, scoring criteria for statistical analysis methods (Z-score), Gage Repeatability & Reproducibility (R&R) for diagnostic resonance modes, and inspection criteria adjustment (compensation) for manufacturing process and environmental variations. ...