Standard Practice for Field Leak Testing of Polyethylene (PE) and Crosslinked Polyethylene (PEX) Pressure Piping Systems Using Hydrostatic Pressure
Standard Practice for Field Leak Testing of Polyethylene (PE) and Crosslinked Polyethylene (PEX) Pressure Piping Systems Using Hydrostatic Pressure
SIGNIFICANCE AND USE 5.1 If required by the authority having jurisdiction, hydrostatic pressure leak testing may be conducted to discover and correct leaks or faults in a newly constructed or modified polyethylene or crosslinked polyethylene pressure piping system before placing the system in service. Leakage or faults usually occur at connections, joints, and mechanical seals where sealing under pressure is required. (Warning—Safety is of paramount importance when conducting hydrostatic pressure leak tests because testing under pressure may cause sudden violent rupture or failure.) 5.2 This practice uses a pressurized liquid to test for leaks. It does not verify if a piping material or a piping system design is suitable for pressure service. The suitability of a piping system for pressure service and its pressure rating or operating pressure is determined solely by its design and its installed components. 5.3 Systems that are not suitable for pressure testing should not be pressure tested. Such systems may contain lower pressure rated or non-pressure rated components that cannot be isolated from test pressure, or temporary caps or closures may not be practical. In these systems, leak inspections should be conducted during and after installation. Inspections typically include visual examination of joint appearance, mechanical checks of bolt or joint tightness, and other relevant examinations. See also Test Method F1417. 5.4 Leakage Allowance—There is no leakage allowance for a section of heat-fusion joined polyethylene piping, because properly made heat fusion joints do not leak. See 7.6.1. 5.4.1 Other types of joints or connections in the system may have a leakage allowance. Contact the joint or connection manufacturer for information. 5.5 Expansion Allowance—When test pressure is applied, polyethylene or crosslinked polyethylene pipe will expand slightly due to elasticity and Poisson effects. To compensate for expansion, make-up water is added during the initial expansi... SCOPE 1.1 This practice provides information on apparatus, safety, pre-test preparation, and procedures for conducting field tests of polyethylene and crosslinked polyethylene pressure piping systems by filling with a liquid and applying pressure to determine if leaks exist in the system. 1.2 This practice does not address leak testing using a pressurized gas (pneumatic testing). For safety reasons, some manufacturers prohibit or restrict pneumatic pressure testing of their products. Failure during a pressure leak test can be explosive, violent, and dangerous, especially if a compressed gas is used. In a compressed gas test, both the pressure stress on the system and the energy used to compress the gas are released at a failure. For field leak testing using pressurized gas, see Practice F2786. 1.3 This practice does not apply to leak testing of non-pressure, gravity-flow, negative pressure (vacuum), or non-thermoplastic piping systems. For field-testing of plastic gravity flow sewer lines, see Test Method F1417. 1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Additional safety information is presented in Section 7 and throughout this standard. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TB...
ASTM F2164-21 is the internationally recognized standard practice issued by ASTM International for field leak testing of polyethylene (PE) and crosslinked polyethylene (PEX) pressure piping systems using hydrostatic pressure. This standard provides comprehensive guidance on apparatus, pre-test preparation, safety measures, and detailed procedures for discovering leaks or faults in new or modified pressure piping installations before putting them into service.
Field leak testing with hydrostatic pressure is essential to ensure that piping systems are safe, reliable, and fit for operation, specifically detecting weaknesses at joints, connections, and seals under pressure. This practice is intended solely for hydrostatic (liquid-based) testing methods and specifically excludes pneumatic (gas-based) testing, which is addressed under a separate standard due to safety concerns.
Scope of Application
Preparation and Safety
Test Procedure
Leakage and Expansion Allowance
Другие стандарты ASTM
ASTM F2164-21 is widely utilized in a variety of industries requiring dependable performance from buried or aboveground PE and PEX pressure piping. Typical applications include:
Municipal Water Supply and Distribution
Irrigation and Agricultural Systems
Industrial Process Piping
Commercial and Residential Plumbing
Employing the procedures outlined in ASTM F2164-21 minimizes the risk of unexpected leaks, system downtime, and costly repairs. It is an essential protocol for contractors, inspectors, and engineers who demand safe, compliant, and reliable PE and PEX piping systems.
These related documents provide additional procedures for pneumatic testing, gravity flow systems, and design guidance for thermoplastic piping, supporting the safe and effective implementation of hydrostatic field leak testing under ASTM F2164-21.
Keywords: hydrostatic pressure, field leak testing, polyethylene pipe, crosslinked polyethylene, PE, PEX, piping systems, ASTM F2164-21, safety, pressure testing, piping standards.