ASTM G65-16(2021) PDF
Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus
Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 14
- Дата публикации:
- 1 ноября 2021 г.
- Издание:
- G65
- ICS:
- 17.040.20
SIGNIFICANCE AND USE 5.1 The severity of abrasive wear in any system will depend upon the abrasive particle size, shape, and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this practice these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 3). The value of the practice lies in predicting the relative ranking of various materials of construction in an abrasive environment. Since the practice does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact, or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. Its value lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials. SCOPE 1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions. 1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss. Note 1: In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 × 10−5 in.3. 1.3 This test method covers five recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material. 1.3.1 Procedure A—This is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance. 1.3.2 Procedure B—A short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume–loss values developed by Procedure A exceeds 100 mm3. 1.3.3 Procedure C—A short-term variation of Procedure A for use on thin coatings. 1.3.4 Procedure D—This is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A. 1.3.5 Procedure E—A short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Abstract
Overview
ASTM G65-16(2021) - Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus is an internationally recognized laboratory method published by ASTM International. This standard provides procedures for evaluating the resistance of metallic materials to scratching abrasion using a dry sand/rubber wheel test. It is designed to deliver reproducible data that allows for the relative ranking of materials based on their abrasion resistance in controlled, standardized conditions.
This test method does not replicate all possible service conditions, but serves as a comparative tool to gauge the abrasive wear performance of different materials. Its main value lies in ranking materials in a similar order of merit as they would perform in an abrasive environment, especially where abrasion is the significant factor affecting material deterioration.
Key Topics
- Scratching Abrasion Measurement: The dry sand/rubber wheel test simulates uniform abrasive wear, allowing direct comparison of various materials' resistance to scratching abrasion.
- Volume Loss Reporting: Results are standardized and reported as volume loss in cubic millimeters, facilitating consistency across laboratories.
- Multiple Standard Procedures: Five procedures (A-E) address different material resistance ranges and thicknesses:
- Procedure A: Severe test for a broad ranking from low to extreme abrasion resistance.
- Procedure B: Short-term, for highly resistant to medium/low resistance materials.
- Procedure C: For thin coatings, short duration.
- Procedure D: Lighter load for low-abrasion resistance materials and closer comparisons.
- Procedure E: Short-term, suitable for medium- or low-resistance materials.
- Influence Factors: Abrasive particle size, shape, and hardness, applied stress, and frequency of contact all play roles in the test outcome.
- Test Apparatus: The apparatus consists of a rubber wheel, a controlled sand flow, a sample holder, and a revolution counter-all arranged to ensure consistent abrasion under specified conditions.
Applications
- Material Selection and Ranking: Widely used for selecting construction materials (metals, coatings, overlays) where abrasive wear is a concern, such as mining, earth-moving, agricultural, and process industries.
- Quality Control and R&D: Laboratories use ASTM G65 to verify incoming materials, compare new alloys, or develop abrasion-resistant coatings and treatments.
- Benchmarking and Specification: Data generated can serve as a benchmark for technical data sheets and ensure compliance with client or regulatory requirements.
- Comparative Analysis: Unknown materials’ results may be compared to those with established performance in similar abrasive environments, aiding in material approval and substitution decisions.
- Multilaboratory Coordination: Standardized procedures ensure data uniformity for interlaboratory comparisons and collaborative research efforts.
Related Standards
For comprehensive abrasion and wear testing, ASTM G65 references and complements other recognized standards:
- ASTM G105: Test Method for Conducting Wet Sand/Rubber Wheel Abrasion Tests
- ASTM D2000: Classification System for Rubber Products in Automotive Applications
- ASTM D2240: Test Method for Rubber Property-Durometer Hardness
- ASTM E11: Specification for Woven Wire Test Sieve Cloth and Test Sieves
- ASTM E122, E177, E691: Standards for statistical analysis and terminology related to testing accuracy and reproducibility
- ASTM G40: Terminology Relating to Wear and Erosion
Employing ASTM G65-16(2021) in your material evaluation processes ensures reliable abrasion testing, supports product development, and strengthens claims regarding material durability in abrasive environments while meeting globally recognized industry standards.
Технические детали
- Технический комитет
- G02 - Wear and Erosion
- SKU
- ASTM G65-16(2021)
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