ISO 16092-1:2017
Machine tools safety — Presses — Part 1: General safety requirements
Machine tools safety — Presses — Part 1: General safety requirements
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 46
- Дата публикации:
- 5 декабря 2017 г.
- Издание:
- ISO IS 16092 edition 1 version 1
- ICS:
- 25.080.01
ISO 16092-1:2017 specifies technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of presses which are intended to work cold metal or material partly of cold metal, but which can be used in the same way to work other sheet materials (e.g. cardboard, plastic, rubber, leather, etc.). NOTE 1 The design of a machine includes the study of the machine itself, taking into account all phases of the "life" of the machine mentioned in ISO 12100:2010, 5.4, and the drafting of the instructions related to all the above phases. The requirements in this document take account of intended use, as defined in ISO 12100:2010, 3.23, as well as reasonably foreseeable misuse, as defined in ISO 12100:2010, 3.24. This document presumes access to the press from all directions, deals with all significant hazards during the various phases of the life of the machine described in Clause 4, and specifies the safety measures for both the operator and other exposed persons. NOTE 2 All significant hazards means those identified or associated with presses at the time of the publication of this document. ISO 16092-1:2017 applies to presses which can function independently and can also be used as a guide for the design of presses which are intended to be integrated in a manufacturing system. The covered presses transmit force mechanically to cut, form, or work cold metal or other sheet materials by means of tools or dies attached to or operated by slides/ram in range in size from small high speed machines with a single operator producing small workpieces to large relatively slow speed machines with several operators and large workpieces. ISO 16092-1:2017 does not cover machines whose principal designed purpose is: a) metal cutting by guillotine; b) attaching a fastener, e.g. riveting, stapling or stitching; c) bending or folding by press brakes or folding machines; d) straightening; e) turret punch pressing; f) extruding; g) drop forging or drop stamping; h) compaction of metal powder; i) single purpose punching machines designed exclusively for profiles, e.g. used in the construction industry; j) spot welding; k) tube bending; l) working by pneumatic hammer. This document does not cover hazards related to the use of presses in explosive atmospheres. ISO 16092-1:2017 covers the safety requirements related to the use of programmable electronic systems (PES) and programmable pneumatic systems (PPS). ISO 16092-1:2017 is not applicable to presses which are manufactured before the date of its publication. ISO 16092-1:2017 deals with the common significant hazards, hazardous situations and events relevant to presses and ancillary devices which are intended to work cold metal or material partly of cold metal (see Clause 4). This document defines the common safety requirements for presses defined in this clause and shall be used in connection with other parts of the ISO 16092 series. Specific hazards which are related to the type presses used are dealt with in ISO 16092‑2, ISO 16092‑3 and ISO 16092‑4.
Abstract
Overview
ISO 16092-1:2017 - "Machine tools safety - Presses - Part 1: General safety requirements" is a Type C standard that specifies the technical safety requirements and protective measures for presses intended to work cold metal or similar sheet materials (cardboard, plastic, rubber, leather, etc.). It addresses common significant hazards across a press’s life phases (design, manufacture, installation, use, maintenance) and prescribes measures for operators and other exposed persons. ISO 16092-1 is intended to be applied together with ISO 12100 (risk assessment) and the other parts of the ISO 16092 series (Parts 2–4) that cover specific press types.
Key topics and technical requirements
- Scope and exclusions: Covers independently functioning presses and guidance for integrated presses; excludes specific machines such as guillotines, press brakes, drop forging, spot welding, tube bending, and presses used in explosive atmospheres.
- Risk assessment & life-cycle: Emphasises design per ISO 12100, accounting for intended use and reasonably foreseeable misuse across life-cycle phases.
- Mechanical safeguarding: Requirements for guarding, minimum distances, prevention of trapping, release of trapped persons and fall-prevention during maintenance.
- Control & monitoring systems: Requirements for control functions, selection devices, position sensors, muting, and verification of safety functions - includes programmable electronic systems (PES) and programmable pneumatic systems (PPS).
- Hydraulic, pneumatic & electrical systems: Common safety considerations for fluid power and electrical systems, drawing on ISO 4413/4414 and related standards.
- Tool-setting, trial strokes, maintenance: Procedures and safety measures for tool change, adjustments, trial strokes and lubrication.
- Verification & information for use: Requirements for verification of safety measures and provision of marking, warnings and instruction handbooks (Clauses 6–7).
Practical applications & who uses it
ISO 16092-1 is used by:
- Machine manufacturers and designers to develop safe presses and technical documentation.
- Safety engineers and risk assessors for compliance-based risk reduction and control system design.
- System integrators and OEMs when integrating presses into manufacturing lines.
- Maintenance teams and service providers for safe maintenance procedures and lockout practices.
- Regulators and certification bodies as a reference for press safety evaluation.
Practical uses include specifying guarding strategies, designing control/PES logic, preparing operator manuals, and verifying safety functions before commissioning.
Related standards
- ISO 12100 (Safety of machinery - risk assessment)
- ISO 13849 / ISO 13850 (control and emergency stop)
- ISO 14119 / ISO 14120 (interlocking and guards)
- ISO 4413 / ISO 4414 (hydraulic & pneumatic safety)
- ISO 16092-2, ISO 16092-3, ISO 16092-4 (press-specific parts)
- ISO 230-5 (noise emission test code)
Keywords: ISO 16092-1, machine tool safety, press safety, safety requirements for presses, PES, PPS, risk assessment, ISO 12100.
Технические детали
- Технический комитет
- ISO/TC 39/SC 10 - Safety
- SKU
- ISO 16092-1:2017
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