ISO 20816-21:2025
Mechanical vibration — Measurement and evaluation of machine vibration — Part 21: Horizontal axis wind turbines
Mechanical vibration — Measurement and evaluation of machine vibration — Part 21: Horizontal axis wind turbines
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 28
- Дата публикации:
- 29 мая 2025 г.
- Издание:
- ISO IS 20816 edition 1 version 1
- ICS:
- 17.160
This document provides information regarding the measurement and evaluation of the mechanical vibration of wind turbines and their components. The working principles of wind turbines covered by this document are described in Annex B. The installation site and type of mechanical drive train of the wind turbine influence the vibration magnitude, so for the purposes of this document wind turbines have been divided into two groups: a) Group 1: Horizontal axis wind turbine installations with generators coupled to the rotor via a gearbox; and b) Group 2: Horizontal axis wind turbine installations with generators coupled to the rotor without a gearbox (direct drive wind turbines). The requirements of this document apply to both Group 1 and Group 2 wind turbines with a rated generator output exceeding 200 kW. This document recommends zones for evaluating the vibration at continuous load operation. However, in most cases these evaluation zone boundaries are not suitable for the early detection of faults. Annex A presents evaluation zone boundaries based on vibration data collected from thousands of wind turbines with rated generator outputs of 5 MW or less, which can be helpful in facilitating discussion between users and manufacturers when considering early fault detection. The evaluation criteria described in this document serve to ensure safe, reliable, long-term operation of the wind turbine and its components. It is intended to standardize the vibration measurements taken, to assist in their evaluation and to facilitate a comparative evaluation of the vibration measured in wind turbines and their components. In addition, recommendations are given for the determination of operational vibration limit values. The type and implementation of broad-band vibration monitoring methods to be used for wind turbines are addressed in this document, along with evaluation criteria for assessing vibration severity. This document does not address diagnosis or fault detection, although the measurement equipment described can be used for vibration monitoring. NOTE 1 For information regarding vibration condition monitoring see the ISO 13373 series. For Information regarding condition monitoring and diagnostics of wind turbines see the ISO 16079 series. NOTE 2 IEC 61400-13 describes load measurements that can be taken using strain gauges mounted on the wind turbine support structure and blades. For procedures to assist the detection of rolling bearing and gearbox defects see ISO 13373-2. For the measurement and evaluation of structure-borne noise in wind turbines fitted with rolling bearings see VDI 3832. NOTE 3 Evaluation of the unbalance of the slowly turning wind turbine rotor requires the use of measurement techniques and analysis which consider both mass and aerodynamic unbalance. To assess the influence of the rotor unbalance on vibrations see VDI 3834-1:2015-08, Annex B. The requirements described in this document do not apply to the acceptance measurements for wind turbine gearboxes and generators taken in the manufacturer’s test facility. NOTE 4 Acceptance measurements for wind turbine gearboxes and generators, taken in the manufacturers test facility, are assessed as described in ISO 20816-9 and/or IEC 60034-14. This document does not provide evaluation zones for vibration measurements taken on rotating parts (shaft relative displacement) due to the small number of turbines on which such measurements are/have been taken.
Abstract
Overview
ISO 20816-21:2025 - Mechanical vibration - Measurement and evaluation of machine vibration - Part 21: Horizontal axis wind turbines - provides standardized guidance for measuring and evaluating mechanical vibration on horizontal-axis wind turbines (HAWTs). The document covers measurement procedures, instrumentation requirements, assessment vibration quantities, evaluation zones and recommendations for setting operational vibration limits. It applies to both gearbox-coupled turbines (Group 1) and direct-drive turbines (Group 2) with rated generator outputs exceeding 200 kW.
Key topics and technical requirements
- Scope and turbine groups: Differentiates between Group 1 (gearbox-coupled) and Group 2 (direct drive) horizontal-axis wind turbines; requirements apply for rated output >200 kW.
- Measurement procedures: Defines measurement positions, directions, transducer mounting and connection, and acceptable measurement equipment.
- Vibration quantities and bandpass: Describes formation of assessment vibration quantities and recommends band‑pass and broad‑band approaches for operational vibration measurement (continuous load operation).
- Evaluation zones: Provides evaluation zone boundaries for assessing vibration severity during continuous operation and offers an informative Annex A with zone boundaries derived from thousands of turbines (≤5 MW) to assist early fault discussion.
- Operational limits: Guidance for defining ALERT, ALARM and TRIP operational vibration limits and for setting monitoring thresholds.
- Monitoring approach: Addresses the type and implementation of broad‑band vibration monitoring systems suitable for wind turbines; measurement equipment is suitable for monitoring but the standard does not provide diagnostic procedures.
- Exclusions and notes: Does not cover acceptance measurements in manufacturer test facilities for gearboxes/generators (see ISO 20816-9 / IEC 60034-14), nor does it provide evaluation zones for shaft-relative displacement due to limited data.
Practical applications and users
- Who uses ISO 20816-21: Turbine OEMs, site owners, asset operators, condition monitoring engineers, test labs, maintenance contractors and certification bodies.
- Use cases:
- Standardizing on-site vibration measurement practices for HAWTs.
- Defining alarm thresholds for condition-based maintenance and operational safety.
- Comparing vibration data across turbine models and sites for reliability assessments.
- Specifying transducer mounting, measurement locations and assessment quantities for acceptance testing in the field.
- Value: Helps ensure safe, reliable long-term operation, facilitates vendor–operator discussions (especially on early fault detection), and supports consistent vibration monitoring implementation.
Related standards and references
- ISO 13373 series (vibration condition monitoring)
- ISO 16079 (condition monitoring and diagnostics of wind turbines)
- ISO 20816-9 and IEC 60034-14 (manufacturer acceptance testing of gearboxes/generators)
- IEC 61400-13 (load measurements for blades/support structure)
- VDI 3832, VDI 3834-1 (rotor unbalance and structure-borne noise guidance)
Keywords: ISO 20816-21, mechanical vibration, horizontal axis wind turbines, vibration monitoring, gearbox, direct drive, evaluation zones, operational limits.
Технические детали
- Технический комитет
- ISO/TC 108/SC 2 - Measurement and evaluation of mechanical vibration and shock as applied to machines, vehicles and structures
- SKU
- ISO 20816-21:2025
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