ISO 20816-5:2018
Mechanical vibration - Measurement and evaluation of machine vibration - Part 5: Machine sets in hydraulic power generating and pump-storage plants
Mechanical vibration - Measurement and evaluation of machine vibration - Part 5: Machine sets in hydraulic power generating and pump-storage plants
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 53
- Дата публикации:
- 20 июля 2018 г.
- Издание:
- IEC IS 20816 edition 1 version 1
- ICS:
- 17.160
ISO 20816-5:2018 This document provides guidelines for evaluating the vibration measurements made at the bearings, bearing pedestals or bearing housings and also for evaluating relative shaft vibration measurements made on machine sets in hydraulic power generating and pump-storage plants when the machine is operating within its normal operating range. The normal operating ranges for each type of turbine covered by this document are defined in Annex A. This document is applicable to machine sets in hydraulic power generating plants and in pump-storage plants with typical rotational speeds of 60 r/min to 1 000 r/min fitted with shell or pad (shoe) type oil-lubricated bearings. NOTE The current database includes machine speeds ranging from 60 r/min to 750 r/min (with a very small sample of 1 000 r/min machines). This document defines different limit values of bearing housing and shaft vibration depending on the type of turbine, the orientation of the shaft (i.e. horizontal or vertical) and for each of the bearing locations. This document is based on statistical analysis and provides criteria for the most common types of turbines, pump-turbines and pumps. For specific information on which types of units are covered in this document, see Annex A. Machine sets covered by this document can have the following configurations: a) generators driven by hydraulic turbines; b) motor-generators driven by pump-turbines; c) motor-generators driven by hydraulic turbines and separate pumps; d) pumps driven by electric motors. This document is not applicable to the following unit configurations, parameters and operating conditions: — hydraulic machines with water-lubricated bearings; — hydraulic machines or machine sets having rolling element bearings (for these machines, see IEC 62006 and/or ISO 10816‑3); — pumps in thermal power plants or industrial installations (for these machines, see ISO 10816‑7); — electrical machines operating as motors except for the use of these machines in pump-storage applications; — hydro generators operating as synchronous condensers (with the water in the turbine depressed by compressed air); — assessment of absolute bearing housing vibration displacement; — assessment of axial vibration; — assessment of transient conditions; — non-synchronous operation; — assessment of vibration of the generator stator core or the stator frame level. Measurements made of the bearing housing vibration and shaft vibration occurring in machine sets in hydraulic power generating and pump-storage plants can be used for the following purposes: 1) Purpose A: to prevent damage arising from excessive vibration magnitudes; 2) Purpose B: to monitor changes in vibrational behaviour in order to allow diagnosis and/or prognosis. The criteria are applicable for the vibration produced by the machine set itself. Special investigation is needed for vibration transmitted to the machine set from external sources, e.g. transmitted to the machine via the station foundations.
Abstract
Overview
ISO 20816-5:2018 - Mechanical vibration - Measurement and evaluation of machine vibration - Part 5 covers guidelines for measuring and evaluating bearing housing and relative shaft vibration of machine sets in hydraulic power generating and pump‑storage plants. It applies to machines with shell or pad (shoe) oil‑lubricated bearings and typical rotational speeds from 60 r/min to 1 000 r/min (database mainly 60–750 r/min). The standard defines vibration evaluation zones, measurement locations, and evaluation criteria for common turbine types (e.g. Bulb, Francis, Pelton, Kaplan) and both horizontal and vertical shaft orientations.
Key topics
- Measurement scope: Vibration at bearings, bearing pedestals/housings and relative shaft vibration during normal operating ranges (Annex A lists ranges and unit types).
- Machine types covered: Generators and motor‑generators driven by hydraulic turbines or pump‑turbines, and pumps driven by electric motors (typical hydro/pump‑storage configurations).
- Excluded items: Water‑lubricated bearings, rolling‑element bearings (see IEC 62006 / ISO 10816‑3), pumps in thermal/industrial plants (see ISO 10816‑7), axial vibration assessment, transient/non‑synchronous operation, and generator stator core vibration assessment.
- Evaluation criteria: Two complementary criteria - (A) vibration magnitude and (B) change in magnitude and phase (trend analysis). Guidance on alarm/trip setting and operational limits is provided.
- Statistical basis: Limits and evaluation zones are derived from statistical analysis of field data (document notes Burr distribution fits), and Annex D describes database and analysis.
- Measurement practice: Locations, directions, equipment requirements, data processing recommendations and prerequisites for meaningful trend analysis (Annexes B, C, E).
Applications
- Condition monitoring and diagnostics: Use vibration magnitudes and trends to detect developing faults, schedule maintenance, and support prognosis.
- Operational safety: Prevent damage from excessive vibration by defining alarm/trip thresholds and recommended actions.
- Acceptance testing and commissioning: Compare measured shaft/ bearing vibration against statistical evaluation zones during machine acceptance.
- Root‑cause analysis: Combine vibration data with bearing temperature and bearing clearance measurements for comprehensive health assessment.
Who should use this standard
- Vibration/condition monitoring engineers
- Hydro plant operators and maintenance teams
- Turbine and generator OEMs and suppliers
- Commissioning and reliability consultants
Related standards
- ISO 20816 series (general machine vibration guidance)
- ISO 20816‑1 (general requirements)
- IEC 62006 / ISO 10816‑3 (rolling element bearings)
- ISO 10816‑7 (pumps in industrial plants)
ISO 20816-5:2018 is essential for consistent, statistically based vibration measurement and evaluation in hydro and pump‑storage plants, enabling better condition monitoring, diagnostics and safe operation.
Технические детали
- Технический комитет
- TC 4 - Hydraulic turbines
- SKU
- ISO 20816-5:2018
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