ISO 2768-1:1989

Overview

ISO 2768-1:1989 is an international standard published by the International Organization for Standardization (ISO) that specifies general tolerances for linear and angular dimensions without individual tolerance indications. This standard is part one of ISO 2768, titled General tolerances - Part 1: Tolerances for linear and angular dimensions without individual tolerance indications. It aims to simplify technical drawings by defining default tolerance classes for dimensions on metal workpieces produced by metal removal or formed from sheet metal.

The standard categorizes tolerances into four tolerance classes-fine, medium, coarse, and very coarse-to match different levels of workshop accuracy and production capabilities. It includes three main tables detailing permissible deviations for linear dimensions, broken edges (external radii and chamfer heights), and angular dimensions, along with an informative annex explaining the concepts behind general tolerancing.

Key Topics

• Scope and Application
  ISO 2768-1 applies primarily to linear dimensions (such as external and internal sizes, step sizes, radii, distances) and angular dimensions related to metal parts manufactured by machining or sheet metal forming, unless individual tolerances are specified. It excludes auxiliary dimensions, theoretically exact dimensions in rectangular frames, and dimensions covered by other standards.

• Tolerance Classes
  The four classes-fine (f), medium (m), coarse (c), and very coarse (v)-are designed to accommodate different workshop accuracy levels and manufacturing processes. The appropriate class should be selected based on the function and production capabilities.

• Simplified Drawing Indications
  By referencing ISO 2768-1 on technical drawings, detailed tolerance annotations can be minimized, which reduces complexity, prevents ambiguity, and promotes consistent quality.

• Tables of Permissible Deviations

  • Table 1: Tolerances for linear dimensions (excluding broken edges) across various size ranges
  • Table 2: Tolerances for broken edges including external radii and chamfer heights
  • Table 3: Tolerances for angular dimensions over different length ranges

• Workshop Accuracy Considerations
  It underscores the importance of the workshop’s customary accuracy; features requiring tighter tolerances than those offered by the general classes should have individual tolerances directly indicated.

• Quality Control and Functionality
  Workpieces exceeding general tolerances are not automatically rejected unless their function is impaired. This pragmatic approach helps balance manufacturing efficiency with functional requirements.

Applications

• Mechanical Engineering and Metal Fabrication
  ISO 2768-1 is widely used in mechanical design and manufacturing where components are made by machining, casting, forging, or sheet metal forming. This standard provides default dimensional controls enabling efficient production planning and quality assurance.

• Technical Drawings and Documentation
  Engineers and draftsmen apply this standard on engineering drawings to reduce excessive tolerance annotations without compromising the clarity and accuracy required for production and inspection.

• Quality and Production Planning
  By setting default tolerance classes, manufacturers can better estimate production costs, reduce inspection effort, and communicate effectively with suppliers. It also assists in contract negotiations by clarifying the general permissible variations.

• Procurement and Supplier Communication
  Use of ISO 2768-1 helps purchasing and subcontracting teams understand the expectations for part tolerances before order placement, minimizing disputes and delays.

Related Standards

• ISO 2768-2:1989
  General tolerances - Part 2: Geometrical tolerances for features without individual tolerance indications complements ISO 2768-1 by covering geometrical tolerances (form, orientation, location).

• ISO 8015:1985
  This standard defines fundamental tolerancing principles, serving as a foundation referenced by ISO 2768.

• ISO 8062:1984
  Provides tolerances for castings, which may sometimes be referenced alongside ISO 2768-1 for dimensions between unfinished and finished surfaces.

• Other Process-Specific Standards
  For tolerances related to processes beyond machining and sheet metal forming, such as forging or plastic molding, specific standards should be consulted.

Keywords: ISO 2768-1, general tolerances, linear dimensions, angular dimensions, tolerance classes, mechanical engineering standards, metal fabrication tolerances, technical drawing tolerances, workshop accuracy, dimensional tolerances, ISO standards.