ASTM D6773-22
Standard Test Method for Bulk Solids Using Schulze Ring Shear Tester
Standard Test Method for Bulk Solids Using Schulze Ring Shear Tester
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 28
- Дата публикации:
- 15 октября 2022 г.
- Издание:
- D6773
- ICS:
- 59.080.01
SIGNIFICANCE AND USE 5.1 Reliable, controlled flow of bulk solids from bins and hoppers is essential in almost every industrial facility. Unfortunately, flow stoppages due to arching and ratholing are common. Additional problems include uncontrolled flow (flooding) of powders, segregation of particle mixtures, usable capacity which is significantly less than design capacity, caking and spoilage of bulk solids in stagnant zones, and structural failures. 5.2 By measuring the flow properties of bulk solids, and designing bins and hoppers based on these flow properties, most flow problems can be prevented or eliminated (1).3 5.3 For bulk solids with a significant percentage of particles (typically, one third or more) finer than about 6 mm (1/4 in.), the unconfined yield strength is governed by the fines (−6 mm fraction). For such bulk solids, strength and wall friction tests may be performed on the fine fraction only. Note 1: The quality of the result produced by this standard is dependent on the competence of personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D3740 does not in itself ensure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors. Practice D3740 was developed for agencies engaged in the testing or inspection (or both) of soil and rock. As such it is not totally applicable to agencies performing this standard. However, users of this standard should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this standard. Currently there is no known qualifying national authority that inspects agencies that perform this standard. SCOPE 1.1 This test method covers the apparatus and procedures for measuring the unconfined yield strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included. 1.2 This test method covers operation of the manually-controlled Schulze Ring Shear Tester. An automated version of this tester is also available. Its method of testing bulk solids is similar in principle to that described in this test method. 1.3 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment may also be derived from this data. Another application is the measurement of the flowability of bulk solids, for example, for comparison of different products or optimization. 1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026. 1.4.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives: and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design. 1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the respons...
Abstract
Overview
ASTM D6773-22: Standard Test Method for Bulk Solids Using Schulze Ring Shear Tester is a widely recognized ASTM International standard that specifies the procedures and apparatus for measuring the flow properties of bulk solids. This standard is essential for understanding how materials such as powders and granules behave during handling and storage, particularly in bins and hoppers. The Schulze Ring Shear Tester provides reliable measurements of unconfined yield strength, internal friction, bulk density, and wall friction, informing design decisions to avoid common flow issues in industrial facilities.
Key Topics
- Bulk Solid Flow Properties: The standard outlines methodologies for quantifying the strength and flow characteristics of bulk solids, which are critical parameters in storage and process engineering.
- Schulze Ring Shear Tester: Describes apparatus setup, operational procedures, and testing protocols for both manually-controlled and automated versions of the tester.
- Unconfined Yield Strength Measurement: Focuses on assessing a bulk solid’s ability to resist deformation and flow under various load conditions.
- Wall Friction and Bulk Density: Includes procedures for measuring how bulk solids interact with hopper and bin surfaces, impacting flow and potential for blockages.
- Flow Problem Prevention: Guidance for preventing flow stoppages such as arching, ratholing, caking, and uncontrolled flow (flooding) through proper measurement and design.
- Test Results Significance: Stresses the importance of competent personnel, suitable equipment, and adherence to significant digits and rounding conventions as per ASTM guidelines.
Applications
ASTM D6773-22 is used across a range of industries where the handling of bulk solids is routine, such as:
- Storage Design: Informing the design of bins, hoppers, silos, and other storage vessels to ensure consistent mass flow and to prevent common issues such as flow stoppages, arching, and ratholing.
- Material Comparison: Comparing the flowability of different powders and granulates to select optimum materials for specific processes.
- Process Optimization: Supporting optimization of handling, storage, and transport processes for powders, grains, pharmaceuticals, chemicals, and food products.
- Segregation and Caking Prevention: Helps in identifying and mitigating risks of particle mixture segregation, caking, spoilage in stagnant zones, and even structural failures.
- Product Development and Quality Control: Assessing material flow properties during product development or routine quality checks.
The standard is especially valuable for materials where the fine fraction (particles
Технические детали
- Технический комитет
- D18 - Soil and Rock
- SKU
- ASTM D6773-22
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