IEC 60115-1:2020
Fixed resistors for use in electronic equipment - Part 1: Generic specification
Fixed resistors for use in electronic equipment - Part 1: Generic specification
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 322
- Дата публикации:
- 18 марта 2020 г.
- Издание:
- IEC IS 60115 edition 5 version 1
- ICS:
- 31.040.10
IEC 60115-1:2020 is a generic specification and is applicable to fixed resistors for use in electronic equipment. It establishes standard terms, inspection procedures and methods of test for use in sectional and detail specifications of electronic components for quality assessment or any other purpose. This edition contains the following significant technical changes with respect to the previous edition: this 5th edition employs a new document structure, where the tests of prior Clause 4 are given in Clauses 6 to 12 now, with an informative Annex X providing cross-references for references to the prior revision of this standard; the terms and definitions have been revised and amended, supplemented by a new section on resistor technologies and a new section on product classification levels; a new Subclause 4.7 on recommendations for permissible substitutions has been added; the provisions for packaging, storage and transportation in Subclauses 4.8, 4.9 and 4.10 have been completely revised; a new Subclause 5.3 on default tolerances for the most common test parameters has been added; the generic method of measuring resistance, now Sublause 5.6, has been separated from the test for compliance with a prescribed resistance value in 6.1, as a revision of the prior 4.5; the test for the temperature coefficient of resistance of Subclause 6.2 is a revision of the prior test 4.8, variation of resistance with temperature, where the special concessions for resistors below 10 Ω have been waived; the test methods for endurance testing of Subclauses 7.1 to 7.3 (prior 4.25.1 to 4.25.3) have been completely revised; the single‑pulse high‑voltage overload test of Subclause 8.2 (prior 4.27) has been completely revised, and now offers adjustable severities for the 1,2/50 and for the 10/700 pulse shape for the benefit of detail specifications with improved significance; the periodic-pulse high-voltage overload test of Subclause 8.3 (prior 4.28) has been revised and a corrected table of severities provided; the period-pulse overload test of Subclause 8.4 (prior 4.39) has been deprecated and streamlined to only offer the severity historically applied in subordinate specifications; the Subclauses 9.1 on visual inspection, 9.2 on the gauging of dimensions, and 9.3 on the assessment of detail dimensions (all parts of prior 4.4) have been completely revised; the tests for robustness of terminations (prior 4.16) have been revised and separated into tests for the robustness of solderable terminations, Subclause 9.5, and tests for the robustness of threaded stud or screw terminations, Subclause 9.6; the bump test of Subclause 9.9 (prior 4.20) and the shock test of Subclause 9.10 (prior 4.21) have been revised to reflect the merged relevant test standard IEC 60068-2-29; the dry heat and cold test of the climatic sequence of Subclause 10.3 (prior 4.23) have been revised to reflect the changes of the relevant test standards IEC 60068‑2‑2 and IEC 60068‑2‑1; the accelerated damp heat, steady state test of Subclause 10.5 (prior 4.37) has been amended with an option for a reduced number of bias voltages; the corrosion test of Subclause 10.6 has been completely revised in order to employ the better suitable test method of IEC 60068-2-52 instead of the prior used IEC 60068-2-11; the whisker growth test of Subclause 10.7 has been revised to reflect the changes of the new revision of the test methods of IEC 60068-2-82; the test methods for solderability of Subclause 11.1 (prior 4.17) and for resistance to soldering heat of Subclause 11.2 (prior 4.18) have been completely revised to incorporate the necessary option for the variety of lead-bearing and lead-free solder alloys and respective process conditions; the solvent resistance test of Subclause 11.3 combines the prior tests 4.29, component solvent resistance, and 4.30, solvent resistance of marking, in one test; the accidental overload test of Subclause 12.3 (prior 4.26) has been completely r
Abstract
Overview
IEC 60115-1:2020 is the international standard published by the International Electrotechnical Commission (IEC) specifying generic requirements for fixed resistors used in electronic equipment. This 5th edition standard establishes a comprehensive framework for terminology, inspection procedures, and testing methods essential for quality assessment and compliance of fixed resistors in various electronic applications.
This revision features significant updates including a reorganized document structure, new sections on resistor technologies and product classification levels, updated procedures for packaging, storage, and transportation, as well as modernized testing protocols. These enhancements ensure that IEC 60115-1:2020 reflects current industry practices and technological advancements in resistor manufacturing and testing.
Key Topics
-
Standardized Terminology and Classifications
- Revised terms and definitions for fixed resistor technologies
- Clear product classification levels to assist manufacturers and users in component identification
-
Measurement and Test Methods
- Detailed specifications for measuring resistance, temperature coefficient, inductance, voltage coefficient, and non-linearity
- Endurance tests categorizing performance under rated and extreme operating conditions
- Electrical overload tests including single-pulse and periodic-pulse high-voltage overloads for rigorous evaluation
- Mechanical tests like visual inspection, dimensional gauging, robustness of body and terminations, shock, bump, and vibration assessments
- Environmental and climatic testing such as rapid temperature change, damp heat, corrosion, whisker growth, and hydrogen sulfide resistance
-
Packaging, Storage, and Transportation
- Revised guidelines to maintain resistor quality during handling and shipment
- Conditions for packaging integrity and storage environment to prevent damage or performance degradation
-
Quality Assessment Procedures
- Standard rules for preparing detail specifications for fixed resistors used within the IEC qualification system (IECQ)
- Certified test records and failure rate evaluation methods to ensure reliable component performance
Applications
IEC 60115-1:2020 is crucial for manufacturers, testers, and users of fixed resistors in electronic equipment, enabling them to:
- Ensure consistent quality and reliability of fixed resistors across diverse applications including consumer electronics, industrial machinery, telecommunications, automotive electronics, and aerospace systems
- Facilitate standardized testing and inspection processes that support compliance with international quality and safety regulations
- Improve design accuracy by providing comprehensive test data on electrical, mechanical, and environmental performance parameters
- Assist procurement and quality control teams in vendor qualification and product acceptance based on uniform standards
- Support engineers and designers in selecting resistors with the appropriate tolerance, temperature coefficient, and durability characteristics for specific applications
Related Standards
IEC 60115-1:2020 works in conjunction with several related standards to offer comprehensive guidance on resistor specifications and component performance:
- IEC 60068 series – Environmental testing standards referenced for climatic and mechanical tests
- IEC 60115-2 – Sectional specifications covering product-specific features and tests for particular resistor types
- IECQ system standards – For quality assurance and certification processes within the electronics supply chain
- IEC 60068-2-29, IEC 60068-2-2, IEC 60068-2-1, IEC 60068-2-52 – Standards referenced for shock, dry heat, cold, and corrosion testing adapted in IEC 60115-1
Keywords: IEC 60115-1:2020, fixed resistors, resistor testing, electronic components, resistor standards, resistor quality assessment, resistor packaging, resistor endurance tests, electrical overload, resistor classification, environmental testing, IEC standards
Технические детали
- Технический комитет
- TC 40 - Capacitors and resistors for electronic equipment
- SKU
- IEC 60115-1:2020
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