EN ISO 3691-4:2023 PDF
Industrial trucks - Safety requirements and verification - Part 4: Driverless industrial trucks and their systems (ISO 3691-4:2023)
Industrial trucks - Safety requirements and verification - Part 4: Driverless industrial trucks and their systems (ISO 3691-4:2023)
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 87
- Дата публикации:
- 19 июля 2023 г.
- Издание:
- CEN EN 3691 edition 2 version 1
- ICS:
- 53.060
This document specifies safety requirements and the means for their verification for driverless industrial trucks (hereafter referred to as trucks) and their systems. Examples of driverless industrial trucks (trucks as defined in ISO 5053‑1:2020) include: “automated guided vehicle”, “autonomous mobile robot”, “bots”, “automated guided cart”, “tunnel tugger”, “under cart”, etc. This document is also applicable to driverless industrial trucks which are provided with: — automatic modes which either require operators’ action(s) to initiate or enable such automatic operations; — the capability to transport one or more riders (which are neither considered as drivers nor as operators); — additional manual modes which allow operators to operate the truck manually; or — a maintenance mode which allows manual operation of truck functions for maintenance reasons. This document is not applicable to trucks solely guided by mechanical means (rails, guides, etc.) or to remotely-controlled trucks, which are not considered to be driverless trucks. For the purposes of this document, a driverless industrial truck is a powered truck, which is designed to operate automatically. A driverless truck system comprises the control system, which can be part of the truck and/or separate from it, guidance means and power system. Requirements for power sources are not covered in this document. The condition of the operating zone has a significant effect on the safe operation of the driverless industrial truck. The preparations of the operating zone to eliminate the associated hazards are specified in Annex A. This document is applicable to all significant hazards, hazardous situations or hazardous events during all phases of the life of the truck (ISO 12100:2010, 5.4), as listed in Annex B, relevant to the applicable machines when it is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer. In particular, this document does not apply to significant hazards related to: — noise; — vibrations; — ionising and non-ionising radiation; — laser radiation; — sales literature (commercial documents); — declaration of vibrations transmitted by mobile machinery. It does not apply to additional hazards that can occur: — during operation in severe conditions (e.g. extreme climates, freezer applications, strong magnetic fields); — during operation in nuclear environments; — from trucks intended to operate in public zones (see in particular ISO 13482:2014); — during operation on a public road; — during operation in potentially explosive environments; — during operation in military applications; — during operation with specific hygienic requirements; — during operation in ionizing radiation environments; — during the transportation of (a) person(s) other than (the) intended rider(s); — when handling loads the nature of which can lead to dangerous situations (e.g. molten metals, acids/bases, radiating materials); — for rider positions with elevation function higher than 1 200 mm from the floor/ground to the platform floor. This document does not contain safety requirements for trailer(s) being towed behind a truck. This document does not contain safety requirements for elevated operator trucks. This document does not apply to trucks manufactured before the date of its publication.
Abstract
Overview
EN ISO 3691-4:2023 (ISO 3691-4:2023) is the international/European safety standard that specifies safety requirements and verification methods for driverless industrial trucks and their systems. It applies to automated guided vehicles (AGVs), autonomous mobile robots (AMRs), automated guided carts, tuggers and similar driverless trucks as defined in ISO 5053‑1:2020. The standard covers the truck, its control system (onboard or remote), guidance means and the truck power system (note: detailed power-source requirements are excluded).
Key topics and technical requirements
EN ISO 3691-4:2023 organizes practical safety measures and testing guidance across the truck lifecycle and includes (non-exhaustive):
- General safety principles and fitness-for-purpose requirements for automated operation
- Control systems and functional safety: requirements for selection of modes, prevention of unintended automatic restart, and control-circuit failure management
- Guidance and travelling functions: safe navigation, stopping and obstacle response
- Electrical and stored-energy components: electrical safety, battery considerations and stored-energy hazards
- Protection against moving parts: guards, interlocks, transmissions and electro-sensitive protective equipment (e.g., light curtains)
- Pressure-, hydraulic- and pneumatic-system safety
- Access, means of escape and maintenance modes: safe manual/maintenance operation and isolation of energy sources
- Human factors: seating where applicable, foot protection and operator/rider positions (including transport of intended riders)
- Operating zone preparation: Annex A specifies how the environment affects safe operation
- Lifecycle risk coverage: Annex B lists significant hazards to be considered (design, use and foreseeable misuse)
The document explicitly excludes solely mechanically guided trucks (rails), remotely-controlled trucks (not considered driverless), and a range of hazard categories such as noise, vibrations, ionising radiation, public road operation, explosive atmospheres, nuclear/military applications and certain hygienic or load-specific dangers.
Practical applications - who uses this standard
- Manufacturers of AGVs, AMRs and driverless industrial trucks to design safe products and demonstrate compliance
- System integrators and robotics suppliers implementing control and guidance systems
- Safety engineers and risk assessors performing conformity checks and validation tests
- Plant managers, maintenance teams and occupational safety professionals preparing operating zones and procedures
- Compliance officers using the standard to support conformity with EU Machinery Directive requirements (see Annex ZA)
Related standards
- ISO 5053‑1:2020 (truck definitions)
- ISO 12100 (risk assessment principles)
- ISO 13482 (safety of personal care robots - for public-zone operations)
Keywords: ISO 3691-4:2023, SIST EN ISO 3691-4, driverless industrial trucks, AGV safety, autonomous mobile robot safety, industrial trucks standard, safety requirements and verification.
Технические детали
- Технический комитет
- CEN/TC 150 - Industrial trucks - Safety
- SKU
- EN ISO 3691-4:2023
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