IEC 61496-3:2018 PDF
Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for active opto-electronic protective devices responsive to diffuse Reflection (AOPDDR)
Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for active opto-electronic protective devices responsive to diffuse Reflection (AOPDDR)
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 301
- Дата публикации:
- 7 декабря 2018 г.
- Издание:
- IEC IS 61496 edition 3 version 1
- ICS:
- 13.110
IEC 61496-3:2018 specifies additional requirements for the design, construction and testing of electro-sensitive protective equipment (ESPE) designed specifically to detect persons or parts of persons as part of a safety-related system, employing active opto-electronic protective devices responsive to diffuse reflection (AOPDDRs) for the sensing function. Special attention is directed to requirements which ensure that an appropriate safety-related performance is achieved. An ESPE can include optional safety-related functions, the requirements for which are given both in Annex A of this document and in Annex A of IEC 61496-1:2012. IEC 61496-3:2018 not specify the dimensions or configurations of the detection zone and its disposition in relation to hazardous parts for any particular application, nor what constitutes a hazardous state of any machine. It is restricted to the functioning of the ESPE and how it interfaces with the machine. AOPDDRs are devices that have either – one or more detection zone(s) specified in two dimensions (AOPDDR-2D), or – one or more detection zone(s) specified in three dimensions (AOPDDR-3D) wherein radiation in the near infrared range is emitted by an emitting element(s). When the emitted radiation impinges on an object (for example, a person or part of a person), a portion of the emitted radiation is reflected to a receiving element(s) by diffuse reflection. This reflection is used to determine the position of the object. Opto-electronic devices that perform only a single one-dimensional spot-like distance measurement, for example, optical proximity switches, are not covered by this document. IEC 61496-3:2018 does not address those aspects required for complex classification or differentiation of the object detected. IEC 61496-3:2018 does not address requirements and tests for outdoor application. Excluded from IEC 61496-3:2018 are AOPDDRs employing radiation with the peak of wavelength outside the range 820 nm to 950 nm, and those employing radiation other than that generated by the AOPDDR itself. For sensing devices that employ radiation of wavelengths outside this range, this document can be used as a guide. IEC 61496-3:2018 is relevant for AOPDDRs having a minimum detectable object size in the range from 30 mm to 200 mm. IEC 61496-3:2018 can be relevant to applications other than those for the protection of persons, for example, for the protection of machinery or products from mechanical damage. In those applications, different requirements can be appropiate, for example when the materials that have to be recognized by the sensing function have different properties from those of persons and their clothing. IEC 61496-3:2018 does not deal with electromagnetic compatibility (EMC) emission requirements. IEC 61496-3:2018 cancels and replaces the second edition published in 2008. This edition constitutes a technical revision. IEC 61496-3:2018 includes the following significant technical changes with respect to the previous edition: a) extension of the scope from AOPDDR-2D to AOPDDR-3D; b) extension of the scope from Type 3 ESPE to Type 2 ESPE; c) implementation of requirements and test procedures for AOPDDR-3D and Type 2 ESPE; d) listing of reference boundary monitoring as an optional function of the ESPE; e) implementation of instructions for positioning of AOPDDR-3D in respect of parts of the human body; f) revised requirement for combinations of single faults with conditions for no failure to danger, see for example 4.2.2.4, last paragraph. IEC 61496-3:2018 is to be used in conjunction with IEC 61496-1:2012.
Abstract
Overview
IEC 61496-3:2018 - Safety of machinery - Electro‑sensitive protective equipment (ESPE) - Part 3: Particular requirements for active opto‑electronic protective devices responsive to diffuse reflection (AOPDDR) - specifies additional design, construction and test requirements for AOPDDRs used as safety sensors. The standard covers devices that emit near‑infrared radiation (peak wavelength 820–950 nm) and determine object position by diffuse reflection. It is intended to ensure appropriate safety‑related performance of AOPDDR‑based ESPE and is to be used in conjunction with IEC 61496‑1:2012.
Key topics and technical requirements
- Scope and device types: Covers AOPDDR‑2D (2D detection zones) and AOPDDR‑3D (3D detection zones). Excludes one‑dimensional spot distance sensors and devices using wavelengths outside 820–950 nm.
- Functional and design requirements: Requirements for detection capability, fault behavior, safety‑related functions (some optional functions detailed in Annex A), and device‑to‑machine interfacing. The standard does not define detection zone dimensions relative to hazards - that remains an application design decision.
- Performance and testing: Prescribes functional tests, performance tests under fault conditions, environmental tests (but not EMC emission tests), endurance and interference tests (including multi‑path, stroboscopic and light interference), and verification of minimum detectable object size (relevant range: 30 mm to 200 mm).
- Safety categories: Extends scope from Type 3 to include Type 2 ESPE and introduces test procedures for Type 2 and AOPDDR‑3D.
- Installation and positioning: Guidance on positioning AOPDDR‑3D relative to parts of the human body and examples for common applications (Annex AA).
- Marking and documentation: Requirements for labeling, instructions and accompanying documents to ensure safe use and maintenance.
- Significant technical changes (2018 edition): scope extended to 3D and Type 2, test procedures added for new device types, optional reference boundary monitoring listed, and revised fault‑combination requirements.
Practical applications and users
Who uses IEC 61496‑3:2018:
- Machine builders and integrators specifying safety sensing for guarding, access detection and collision avoidance.
- Safety engineers assessing conformity and designing safety‑related control systems that include AOPDDRs.
- AOPDDR manufacturers and test laboratories for product development, type testing and certification.
- Certification bodies and compliance teams verifying conformity with IEC safety standards.
Typical applications:
- Whole‑body and body‑part presence detection on industrial machines, AGVs, robotic cells, and material handling systems.
- Protection against mechanical damage where diffuse‑reflection sensing is appropriate (with adaptations when target materials differ from human reflectivity).
Related standards
- IEC 61496‑1:2012 (general requirements for ESPE) - mandatory companion document.
- Use IEC 61496‑3 as a guide for devices outside the 820–950 nm range or for non‑outdoor applications; EMC emission requirements handled by other IEC standards.
Технические детали
- Технический комитет
- TC 44 - Safety of machinery - Electrotechnical aspects
- SKU
- IEC 61496-3:2018
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