SIST-TP CEN/TR 17838:2022 PDF
Use of plugs of bulk material in screw conveyors and product receivers for explosion isolation
Use of plugs of bulk material in screw conveyors and product receivers for explosion isolation
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 19
- Дата публикации:
- 6 октября 2022 г.
- ICS:
- 13.230
- Технический комитет:
- EXP - Product for explosive atmospheres
This document describes the recommendations for the design and use of screw conveyors and product receivers which can in addition be used as a means for explosion isolation to prevent a dust explosion transmission into connected plant items by using the bulk material which is inside. The recommendations given in this document are procedural measures since the properties of the bulk material affect the efficacy of this measure essentially (e.g. flow and explosion characteristics). Product receivers and screw conveyors cannot be considered as protective systems under the scope of the ATEX Directive. As far as screw conveyors are concerned, the scope of this document is limited to rigid, tubular, singular screw conveyors which consist of a spiral blade coiled around a shaft held by external bearings (the rotating part of the conveyor is sometimes called “auger”). NOTE Additional internal bearings can be necessary if the tubular screw conveyor exceeds a certain length. This document includes limits of application where a plug of bulk material in a screw conveyor is not possible/sufficient to achieve explosion isolation and also application ranges where a plug of bulk material is not necessary to achieve explosion isolation. This document does not address the mandatory risk analysis and ignition hazard assessment, which are performed for the application of the screw conveyors and product receivers. The mandatory risk assessment includes start-up and shut-down conditions, when potentially no plug of material is present to prevent explosion propagation. To mitigate this residual risk, it is possible to use as an extra measure, e.g. a traditional gate valve which prevents flame transmission and is able to withstand the expected maximum explosion pressure.
Abstract
Overview
CEN/TR 17838:2022 provides technical recommendations for using plugs of bulk material in tubular screw conveyors (augers) and product receivers as a means of explosion isolation to prevent dust-explosion propagation into connected plant items. The report clarifies the conditions under which a remaining material plug can stop flame transmission, identifies limits of applicability, and sets practical design and operational considerations. These measures are described as procedural - their effectiveness depends strongly on the bulk material properties - and are not considered protective systems under the ATEX Directive.
Key topics and technical requirements
- Scope: Rigid, singular tubular screw conveyors (spiral blade on a shaft) and silos/bins/hoppers used as product receivers.
- Bulk material properties that control effectiveness:
- Minimum Ignition Energy (MIE):
- MIE > 100 mJ - flame typically extinguishes without a plug.
- 5 mJ < MIE ≤ 100 mJ - a plug is required to prevent propagation.
- No guidance provided for MIE < 5 mJ.
- Flowability (fluidity factor ffc): Plug formation likely when ffc < 5; easy-flowing materials (ffc > ~5) may not form a stable plug.
- Minimum Ignition Energy (MIE):
- Typical plug formation method: remove part of the screw flight (e.g., ~1.5 turns) so bulk material remains in the tube.
- Recommended technical limits (examples from the report):
- Minimum distance from inlet to outlet ≥ 2000 mm
- Inside diameter ≤ 200 mm
- Maximum gap between flight and casing ≤ 10 mm
- Pipe length connecting conveyor to vessel l/d
Технические детали
- SKU
- SIST-TP CEN/TR 17838:2022
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