IEC 60156:2018

Overview

IEC 60156:2018 - Insulating liquids: Determination of the breakdown voltage at power frequency - Test method specifies a standardized laboratory procedure to determine the dielectric breakdown (AC breakdown) voltage of insulating liquids at power frequency. The method subjects an oil sample to a controlled, uniformly increasing AC electrical field in a specified test cell and records the voltage at which electrical breakdown occurs. The standard applies to insulating liquids with nominal viscosity up to 350 mm2/s at 40 °C and is intended for both acceptance testing of new liquids and condition assessment during monitoring and maintenance of electrical equipment. The 2018 (3rd) edition updates the 1995 edition mainly as a technical confirmation; the established test method remains, with stirring now recommended.

Key Topics and Requirements

• Scope and applicability: Covers all types of insulating liquids within the stated viscosity limit and for power-frequency testing.
• Test apparatus: Defines required electrical apparatus (voltage regulator, step-up transformer, switching system, current-limiting resistors, measuring device) and specified test cells and electrodes.
• Voltage control: Requires uniform, automatic rate of voltage rise using suitable regulators (electronic, autotransformer, etc.) and a low-harmonic AC source.
• Sample handling and preparation: Emphasizes rigorous sampling, temperature control and handling procedures for reproducible, certified results.
• Test procedure: Increasing AC field until breakdown; details on filling the cell, electrode preparation, and test reporting are included.
• Annexes: Includes informative annexes for an improved method (Annex A), low-volume sample cells (Annex B), and a reference material/performance check (Annex C).
• Reporting and reproducibility: Specifies required test data, dispersion expectations and reporting content for acceptance and monitoring purposes.

Applications and Who Uses IEC 60156:2018

• Power utilities and substations - routine monitoring of transformer and switchgear oils to detect contaminants (water, solids) and determine need for drying/filtration.
• Oil manufacturers and suppliers - acceptance testing of new insulating liquids prior to delivery.
• Test laboratories and OEMs - standardized dielectric testing for quality control and product characterization.
• Maintenance engineers and condition-monitoring teams - assessing oil condition after service, during refurbishment or before equipment filling.

Practical benefits include consistent, comparable breakdown-voltage results, support for maintenance decisions, and conformity with international testing practice for insulating liquid dielectric quality.

Related Standards

• IEC 60060 - High-voltage test techniques (general principles)
• IEC 60052 - Voltage measurement by means of sphere-gaps
• IEC 60475 - Method of sampling insulating liquids
• IEC 60060‑3 (referenced) - Performance verification and reference materials

Keywords: IEC 60156:2018, insulating liquids, breakdown voltage, power frequency, dielectric breakdown, oil testing, acceptance testing, monitoring and maintenance, test method.