IEC 60398:2015

Overview

IEC 60398:2015 is an international standard published by the International Electrotechnical Commission (IEC) that defines general performance test methods for installations used in electroheating (EH) and electromagnetic processing of materials (EPM). This third edition updates and expands upon previous versions by broadening the scope to include electromagnetic processing equipment, restructuring requirements, and emphasizing energy efficiency assessment. The standard provides foundational test procedures, conditions, and measurement techniques essential to evaluating industrial installations’ operational characteristics and energy performance.

Key Topics

• Scope Expansion
  The 2015 edition incorporates installations for electromagnetic processing of materials alongside electroheating, reflecting technological advances and industry needs.

• Performance Testing Procedures
  The standard defines basic test methods to assess key parameters such as energy consumption, power usage during different operational states (startup, standby, shutdown), equipment capacity, and temperature homogeneity.

• Energy Efficiency Focus
  New clauses and annexes address energy efficiency considerations, including:

  • Methods for estimating energy use
  • Assessment of energy recoverability from fluids
  • Visual display of energy data through diagrams like Sankey charts
  • Integration with ISO and IEC energy efficiency frameworks

• Measurement Techniques
  Guidance on precise measurement of electrical data (voltage, current, power), temperature (using thermocouples, thermographic methods), pressure, humidity, and workload parameters is included to ensure consistent and accurate testing.

• Restructured Requirements
  Safety-related tests have been moved to IEC 60519-1, enabling IEC 60398 to concentrate on operational performance and efficiency.

Applications

IEC 60398:2015 is applicable for:

• Industrial Electroheating Systems
  Such as furnaces, ovens, and other installations that use electrical energy to heat materials directly or indirectly.

• Electromagnetic Processing Equipment
  Including installations designed for heating, drying, curing, or modifying materials using electromagnetic fields.

• Performance Evaluation and Benchmarking
  Enabling manufacturers and operators to quantify and compare energy consumption and operational efficiency, helping drive improvements and regulatory compliance.

• Energy Efficiency Improvements
  Supporting energy management initiatives by providing structured test procedures that facilitate energy audits, optimization, and sustainability reporting.

• Design Validation and Quality Assurance
  Assisting engineers in verifying that equipment meets specified performance criteria under defined test conditions.

Related Standards

• IEC 60519-1
  Focuses on safety requirements for electroheating installations, complementing IEC 60398’s performance testing scope.

• ISO 13579-1
  Offers guidelines on energy efficiency assessment methods related to heat treatment and industrial furnaces, often cross-referenced by IEC 60398 for consistency.

• IEC TS 62796
  The earlier technical specification merged into the current IEC 60398 edition, originally covering electromagnetic processing test methodologies.

Practical Value

Adopting IEC 60398:2015 helps industries achieve:

• Reliable and reproducible testing of electroheating and electromagnetic processing installations.
• Enhanced understanding of energy consumption patterns, enabling targeted efficiency improvements.
• Compliance with international performance standards, strengthening market acceptance and customer confidence.
• Integration of energy-efficient practices aligned with global sustainability goals.

The structured approach to testing and reporting offered by IEC 60398 empowers professionals to optimize operational processes, reduce energy costs, and minimize environmental impact within industrial heating and processing sectors.