ISO 16092-2:2019
Machine tools safety — Presses — Part 2: Safety requirement for mechanical presses
Machine tools safety — Presses — Part 2: Safety requirement for mechanical presses
- Статус документа:
- Действующий
- Формат:
- Электронный (PDF)
- Количество страниц:
- 65
- Дата публикации:
- 31 октября 2019 г.
- Издание:
- ISO IS 16092 edition 1 version 1
- ICS:
- 25.080.01
This document, in addition to ISO 16092-1, specifies technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of the following groups of mechanical presses and mechanical press production systems: — Group 1: Presses with a part revolution clutch(es); — Group 2: Presses with a servo drive system (Mechanical servo presses). NOTE 1 Requirements in this document are essentially applicable to both groups of the mechanical press. If a requirement applies to only one group, then the group is specified. NOTE 2 Other types of motorized drive systems provide similar functionalities to what is commonly called "servo drives" or "servo motors", and as such their use is considered the same within the terms used in this document (e.g. variable frequency drive systems). The presses covered by this document range in size from small high-speed machines with a single operator producing small workpieces to large relatively slow-speed machines with several operators and large complex workpieces. This document deals with all significant hazards relevant to mechanical presses and ancillary devices (e.g. moving die cushions, work-piece ejectors, feeding and transfer systems) which are integral to the machine, when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). All phases of the machine life cycle as described in ISO 12100:2010, 5.4 have been taken into consideration. NOTE 2 All significant hazards means those identified or associated with presses at the time of the publication of this document. In addition to machines not covered by ISO 16092-1:2017, this document does not cover machines which: a) transmit energy to impart press slide motion by using hydraulic or pneumatic means; b) have two or more slides moving in different angular orientations from each other; NOTE 3 This document applies to presses which have two or more slides moving in the same angular orientations, e.g. a press which has inner and outer slides. c) transmit energy to impart press slide motion by using a linear motor mechanism(s).
Abstract
Overview - ISO 16092-2:2019 (Machine tools safety - Presses - Part 2)
ISO 16092-2:2019 specifies safety requirements for mechanical presses, supplementing ISO 16092-1. It applies to two main groups of mechanical presses used in industry:
- Group 1: presses with part‑revolution clutch(es)
- Group 2: presses with a servo drive system (mechanical servo presses, including variable frequency drives)
The standard addresses presses of all sizes - from small high‑speed single‑operator machines to large, slow machines with multiple operators - and covers significant hazards for the press and integral ancillary devices (e.g., moving die cushions, ejectors, feeding and transfer systems) across the machine life‑cycle as described in ISO 12100.
Key topics and technical requirements
ISO 16092-2:2019 is organized to guide designers, manufacturers and suppliers through technical measures and verification, including:
- Hazard identification and life‑cycle considerations (aligned with ISO 12100)
- Basic design considerations for electrical, mechanical, hydraulic and pneumatic components (brakes, slide counterbalance, slide adjustment)
- Mechanical hazards in the tools area and safeguarding measures (major danger zone, release of trapped persons, prevention of gravity fall during maintenance)
- Control and monitoring systems: position sensors, selection devices, control devices, valves, muting, monitoring of stopping performance/overrun, single‑stroke functions and required safety performance levels
- Tool‑setting, trial strokes, maintenance and INCH mode procedures
- Verification and information for use: marking, warnings, instruction handbook, stroke indication
- Normative and informative annexes: calculation of minimum safeguarding distances, rotary cam setting, stopping time determination and a bibliography
Practical applications - who uses ISO 16092-2
This standard is essential for:
- Machine manufacturers designing and building mechanical presses and press production systems
- Safety engineers and compliance teams ensuring machines meet machinery safety requirements
- Regulators, market surveillance and accident prevention organisations
- Plant managers, maintenance personnel and system integrators implementing safe tooling, guarding and control strategies
Use cases include specifying safe drive systems (clutch vs. servo), designing safeguarding and control logic, selecting sensors and braking arrangements, and documenting safe operating/maintenance procedures.
Related standards
ISO 16092-2 is part of the ISO 16092 series and references key standards for machinery safety and control:
- ISO 16092-1:2017 (General safety requirements for presses)
- ISO 16092-3:2017 (Hydraulic presses)
- ISO 12100:2010, ISO 13849-1:2015 / ISO 13849-2:2012
- ISO 13855, IEC 60204-1, IEC 61800-5-1 / 5-2
Keywords: ISO 16092-2:2019, machine tools safety, mechanical presses, press safety, servo presses, part-revolution clutch, press control systems, ISO 16092 series.
Технические детали
- Технический комитет
- ISO/TC 39/SC 10 - Safety
- SKU
- ISO 16092-2:2019
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